Quality Assurance

Home
Quality Assurance

We are an ISO 9001:2008 certified company, certified by M/S. KBS Certification Services Pvt. Ltd. on 6-8-2010. The following quality aspects are being looked into:

1. Quality requirement of clients:-

Quality and delivery requirements of client are scrutinised by proprietor/Sr. manager (mfg) and they are explained to lowest cadre of skilled/semi skilled worker (fitter/welder/dresser) via the channel of Q.C. engineer/supervisor/foreman.

2. Document control:

All enquiries purchase orders, QA plans relevant drawings are filed in appropriate files. All customer specifications, national and international specifications are also kept handy. All obsolete specifications, drawings are also stored with a making” Revised” on them.

3.0. Process control:

3.1. Purchase Policy:-

Identification of reliable suppliers.
Identification of client approved vendors for different items.
Written purchase order to all vendors along with technical requirements.
Filing/storage of purchase documents and their inspection records.

3.2. Inspection of procured raw material/ components:-

Procured raw material/ components weather purchased or client supplied are inspected as to their thickness, widths, lengths, surface finish etc and are correlated with documents stating their description, size, thickness quality and test certificate. The test certificates/heat numbers marked on raw material/components are correlated with the test certificate supplied along with material. Any discrepancies in above are to be brought to suppliers/ customers notice and necessary amends are made.

3.3. Seal Transfer:-

Punch all marked pieces of raw material with test certificate markings before gas cutting and get the seal transfers verified by 3rd party agencies. All the markings are rechecked by a new team of fitter / marker.

4. Marking and cutting control:

Marking of plates is checked by 2nd party before cutting in order to minimize wrong cuttings.

5. Welding Controls:

Welders name are noted for welding on different sectors/ segments in order to achieve traceability and quality consciousness among welders.

6. Stage Inspection:

Internal quality inspection report is first prepared before offering the jobs for client inspection. The following records are kept:-

6.1: Fit up record.
6.2: Final dimensional record.
6.3: NDT records e.g. Ultrasound testing record, RT record
6.4: Hydraulic testing/ gravity testing record

7. Control of non conformity:-

7.1 Purchased material- rejected/ not to specification material to be noted/returned/rectified at suppliers cost.
7.2 Process non conformity: working procedural errors to be identified/ rectified by QC supervision/workshop in charge.
7.3 Finished material non conformity:- Rejected goods to be marked prominently for rectification.

8. Staff training:

Working and supervisory staffs are send for periodical work trelated training as per availability of programs.